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To avoid leakages of Energy (Steam - Air)
DMW CARD
1. LEARN BY YOURSELF & CHALLENGE YOUR WAY OF DOING
WHY
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Due to the high intensive use of energetic system, it happens that the pipes are broken. This is link to important leakages that is energy and CO2 Emissions.
HOW
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Detect Leakage : During Gemba Walk everyday or when machines are stopped. You can hear the leakages
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Show it and contact the maintenance team to repare / fix it
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Install a regular leak detection in the factory will support a lot to reduce your impact
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The leakage is mainly detected at the connection point, the valves, the corners, the rubber hose connections, the regulators.
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For Air, if not fixed the Leak rate can be 20% of total compressed air production capacity
WHAT
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Air and steam leakages are really common in the industry and linked to important CO2 Emissions and cost losses. It is important to work on it to reduce your Environmental Impact
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DETECTION METHOD​
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1. Hear the sound in the factory. The ears are your best ally to fight leakage.
2. Ultrasonic Leak detector
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3. Calculate the efficiency of your system and verify it
COST OF LEAKAGES
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Find below the cost of leakage in function of the size of the leak. Important cost are related to it...
2. COPY & IMPROVE ASSOCIATED BEST PRACTICES
COPY & IMPROVE PRACTICES
Practice from: EASTMAN Export
Contact: Yasotharan MANIVEL
What: Regular Trap Maintenance
Gains: 5% energy & CO2 Savings
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OUR COACHING OFFER
4. VALIDATE YOUR SKILLS
Competency = no skill associated
VALIDATE YOUR SKILLS
5. EVALUATE YOUR ORGANIZATION
Assessment =
Chapter =
EVALUATE YOUR ORGANIZATION
6. SHARE WITH US YOUR PRACTICE
Industrial good practices community
SHARE WITH US
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